Guala Closure: example of regulation and predictive maintenance

Bottling plant without power generation.

The Client

World leader in innovative closures for spirits, water, and a wide range of other beverages, operating in over 100 countries around the globe. The Group has, for a long period, achieved a quality management system certification for all plants. The company is implementing energy management system to improve its energy efficiency and reduce power consumption, 100% of Guala Closure factories are ISO 50001 certified.

Problem & Solution

High power consumption and volatile bottle productivity.

e·boost was used to reduce consumption and improve productivity. Air compressor leaks were detected and resolved. The self-consumption algorithm detected electric motor faults and bearing damage, preventing production stoppages. It also made it possible to calculate the number of interruptions during a shift and identify the reason for them. In this way, the production process was changed by reducing interruptions and avoiding unnecessary electricity consumption.

Results

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