Case Study: ARCO

Unlocking Operational Efficiency Through Real-Time Energy Insights

The Challenge

ARCO, a prominent manufacturer of industrial valves, operates production processes characterized by high energy demand and complex machinery setups.
The company was facing:

  • A lack of granular visibility into energy use by machine and department

  • Rising operational costs without clear data to guide savings initiatives

  • Inability to detect energy waste during non-productive hours

  • Limited tools to link energy metrics to production KPIs

With energy representing a significant operational cost, ARCO needed a smarter approach to transform scattered data into actionable efficiency strategies.

The Solution

VEIL energy deployed the e·boost platform at ARCO, offering:

  • Smart Metering: Machine-level energy tracking to capture consumption patterns during production and standby times.

  • Anomaly Detection: AI algorithms automatically identified abnormal spikes and inefficiencies.

  • Consultative Support: VEIL experts collaborated closely with ARCO’s management to translate findings into practical improvement actions.

e·boost enabled a detailed view of energy consumption trends, supporting ARCO’s ambition to reduce waste and strengthen operational excellence.

The Impact

In less than six months, the project achieved:

  • 12% Energy Savings: Particularly by optimizing night-time operations and improving maintenance routines.

  • Increased Data-Driven Decision Making: Energy consumption is now integrated into production planning and strategic investments.

Stronger Competitive Position: Cost savings reinforced ARCO’s ability to offer competitive pricing without compromising quality.

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